Frequently Asked Concerns And Direct Answers From the Helical Gear Reducer

(1) to ensure assembly top quality

Some particular tools might be purchased or homemade, removal and installation reducer parts, try and steer clear of tapping making use of a hammer as well as other tools; while replacement the gears and worm, trying to utilize original components and paired replacement; Do pay interest to tolerance when assembly output shaft; Using the hollow shaft from the anti-adhesive or Hongdan oil protection to stop put on and rust or with all the location of dirt, upkeep challenging demolished.

(2) the selection of lubricants and additives

Helical - Worm Gearbox reducer is normally utilized within the 220 # gear oil. For heavy duty and commence frequently, along with the reducer is using at a bad circumstance, need to use some lubricant additives to make certain the gear oil continues to be attached to the gear surface when the reducer is cease running, forming a protective film to stop direct contacting between the metal the when at heavy-duty, low-speed, higher torque and begin. The additive contains a regulator and anti-leak agent ring, the ring to sustain the suppleness and elasticity, and efficiently reduce lubricant leakage.

(3)Place decision of reducer installation

Position allowed the case, attempt not to take vertical installation. For take vertical installation, the amount of lubricant your added is much more a lot than horizontal mounting ,then it truly is effortlessly top for the reducer heat or oil spills.

(4)The establishment of the lubrication maintenance system

In accordance with the lubrication perform by "Five law" principles to maintenance the Helical Gearbox, and make sure that each and every reducer to have the persons accountable for periodic inspection, to located that the temperature rise more than 40 ° C or oil temperature greater than 80 ° C, the decline in the top quality of oil or oil found a lot more copper powders and the generation of abnormal noise and also other phenomena, you need to right away cease operating, timely maintenance, troubleshooting, lubricant replacement. Refueling, pay attention to the fuel, to ensure the reducer to have the appropriate lubrication.

(5)New upkeep method

For the helical Gearbox Reducer wear and leakage troubles, conventional resolution is always to repair welding or plating after machining but each there are specific drawbacks: the thermal stress generated by welding high temperature can not be completely eliminated, and it really is easy to lead to material injury, resulting in parts seem bent or broken; electric plating by coating thickness limit, and off easily, and also the above two strategies are fixed with metal, in this approaches, it can not change the "hard-hard" using the relationship, the combined effects in the various forces will continue to cause again wear and tear. Contemporary Western countries make a lot more use from the above problems the repair approach of polymer composites, its superior adhesion, exceptional compressive strength and other properties, might be the cost-free demolition, free of charge machine processed on-site repair. Neither polymer material upkeep welding thermal anxiety repair thickness unrestricted, products with all the metal material doesn't have concession to absorb shock and vibration on the equipment to prevent feasible to wear again, and significantly extend the components on the equipment the service life, saving a good deal of downtime for the enterprise, generating significant financial worth.