Frequently Asked Concerns And Direct Answers In the Helical Gear Reducer

(1) to ensure assembly top quality

Some particular tools could be purchased or homemade, removal and installation reducer parts, attempt to keep away from tapping employing a hammer as well as other tools; even though replacement the gears and worm, trying to use original parts and paired replacement; Do pay consideration to tolerance when assembly output shaft; Making use of the hollow shaft from the anti-adhesive or Hongdan oil protection to stop put on and rust or with the region of dirt, upkeep tough demolished.

(2) the selection of lubricants and additives

Helical - Worm Gearbox reducer is usually utilized inside the 220 # gear oil. For heavy duty and start regularly, and also the reducer is utilizing at a bad circumstance, should use some lubricant additives to ensure the gear oil continues to be attached for the gear surface when the reducer is quit running, forming a protective film to prevent direct contacting between the metal the when at heavy-duty, low-speed, high torque and start off. The additive consists of a regulator and anti-leak agent ring, the ring to keep the suppleness and elasticity, and properly decrease lubricant leakage.

(3)Location choice of reducer installation

Position allowed the case, attempt to not take vertical installation. For take vertical installation, the quantity of lubricant your added is far more significantly than horizontal mounting ,then it truly is simply major towards the reducer heat or oil spills.

(4)The establishment from the lubrication maintenance system

In line with the lubrication function by "Five law" principles to upkeep the Helical Gearbox, and make certain that every reducer to possess the persons accountable for periodic inspection, to located that the temperature rise greater than 40 ° C or oil temperature greater than 80 ° C, the decline in the high quality of oil or oil discovered far more copper powders as well as the generation of abnormal noise as well as other phenomena, you should instantly quit operating, timely maintenance, troubleshooting, lubricant replacement. Refueling, pay interest to the fuel, to ensure the reducer to obtain the right lubrication.

(5)New maintenance approach

For the helical Gearbox Reducer put on and leakage problems, standard solution is always to repair welding or plating soon after machining but both you'll find particular drawbacks: the thermal pressure generated by welding high temperature can not be entirely eliminated, and it is easy to result in material injury, resulting in parts appear bent or broken; electric plating by coating thickness limit, and off easily, and also the above two methods are fixed with metal, in this approaches, it might not modify the "hard-hard" with the partnership, the combined effects from the different forces will continue to result in again wear and tear. Contemporary Western countries make more use in the above issues the repair technique of polymer composites, its superior adhesion, excellent compressive strength as well as other properties, might be the free demolition, free of charge machine processed on-site repair. Neither polymer material maintenance welding thermal anxiety repair thickness unrestricted, goods with the metal material does not have concession to absorb shock and vibration of the gear to avoid feasible to put on again, and significantly extend the components in the gear the service life, saving a great deal of downtime for the enterprise, generating significant financial value.