Custom forgings
generated income of more than $8 billion dollars inside the USA, Canada and
Mexico in 2006. The regions covered by the custom forging category contain
impression die forging (or closed die forging), open die forging and seamless
rolled ring forgings. Open die forgings accounted for over $1.5 billion of the
total in 2006 and represented a 24% enhance over the earlier year.
Since there
aren't any restrictive dies that include the material being manipulated or want
for mandrels to shape the material (as in rolled ring applications), the open
die forging process provides one of the most flexibility of all the forging
processes. Because of this, open die forging permits an very broad array of
shapes and sizes that can be manufactured.
Advantages of
Open Die Forging
1. The
capability to produce really huge components that cannot be processed in closed
dies due to size limitations
2. Cost
successful when quantities are reduce since you don't need to invest in tooling
required by the closed die method
3. Higher
flexibility to manipulate and maximize the mechanical properties since the
material being processed is not restricted
4. Quicker
deliveries due to the fact tooling does not need to be fabricated as within the
closed die method
The open die forging
approach provides exactly the same general advantage of all forging processes.
Goods will have mechanical properties which exhibit higher strength more than
other metalworking processes. As a result, when security and reliability are
issues for your components or processes, open die forged merchandise should be
regarded as.
Industries that
rely on open die forged goods contain, but are not limited to:
-Aerospace
(including space exploration, commercial, industrial and private aircraft)
-Electronics
such as Semiconductor Method Gear
-Government
Laboratories and Universities specifically for high energy physics applications
-Material Processing
for refractory metals along with other rugged processing environments
-Medical (MRI)
-OEM's and
Machine shops who procedure parts
-Power
Generation which includes Specialty Bearing and Motor Manufacturing
applications
Practically any
material, no matter whether ferrous, non-ferrous alloy or certain super-alloys,
that can be forged, can be open die forged. In an effort to get the top
possible overall performance for your material and its application, it is
greatest to discover a firm that specializes in certain alloys and processes.
For example, nonferrous alloys which are normally forged consist of, C10100
(OFE or Oxygen Free of charge Electronic), C46400 (Naval Brass), C18200 (Copper Chromium), C70600 (Copper Nickel) and C18150 (Chromium
Zirconium Copper).
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